Line balancing t-shirt pdf

Line balancing standardizes production, meaning it is much easier to avoid buildups or surplus inventory. Stitching section line3 is studied only for one sample model w hich is mens t shirt for regular size, fabric type p olyester and men t shirt and the main problem of this line is to attaining. Smv, tshirt, work study, line balancing, operation break. Paper open access improving assembly line balancing using. Line balancing or machine layout plan of tshirt manufacturing.

Then the company redesigns their assembly line layout t ushape oas. Types of machines that are mostly used in tshirt manufacturing, but this line balancing should be changed when the tshirt style are different. Data obtained from the observation of the assembly process parallel with the time study. Arranging stations in a sequence line for the product to move from one station to the next until its completion at the end of the line.

Here you will find out the machine layout plan for t shirt for 180 pieces per hour. In the apparel industry, production is the process of chain system for making a readymade garment. It is a tools used for production line to capacitate the flow line of production. Line balancing in a layout means arrangement of machine capacity to secure relatively uniform flow at capacity operation.

The present study explores the use of appropriate line balancing to facilitate a good layout design. Pdf practically observation of standard minute value of tshirt. Line balancing is the assignment of work elements to stations in a line. Smv calculation smv calculation of a basic tshirt from a time study sheet of a garments industry. Line balancing is common technique to solve problems occurred in assembly line. Line balancing techniques to improve productivity using. An example of line balancing simulation expert brian harrington discusses how simulation can play a key part in the successful completion of a manufacturing project when the conflicting objectives of cost, quality and time all need to be delivered on. This paper outlines the key steps to take when starting out a line balancing. An improved approach to line balancing for garment. However manualoperations oriented system of this sector makes it. Line balancing in the apparel industry using simulation techniques. By reducing idle time, line balancing ensures that there is minimum work in progress.

Smv calculation smv calculation of a basic t shirt from a time study sheet of a garments industry. Books written by prasanta sarkar on production planning, kpi, garment manufacturing, industrial engineering and project reports. Calculation for line balancing textile calculation. It can also be said as a layout which has equal operating times at the successive operations in the process as a whole. Product layout requires line balancing and if any production line. Request pdf line balancing in the apparel industry using simulation. Types of machines that are mostly used in t shirt manufacturing, but this line balancing should be changed when the t shirt style are different.

Smv, tshirt, operation breakdown, work study, line balancing. Line balancing is leveling the workload across all processes in a cell or value stream to remove bottlenecks and excess capacity. Line balancing or machine layout plan of t shirt manufacturing. Line balancing, smv, t shirt, machine synchronization. An optimal layout design in an apparel industry by. The goal is to achieve the desired output rate with the smallest number of workstations. There are the number of sewing machines are depends on the number of process of a garments. Line balancing is a technique to minimize imbalance between workers and workloads in order to achieve required run rate. Pdf line balancing techniques for productivity improvement. Stitching section line 3 is studied only for one sample model w hich is mens tshirt for regular size, fabric type p olyester and men tshirt and the main problem of this line is to attaining. This project mainly focuses on improving overall efficiency of single model assembly line by reducing the bottleneck activities, cycle time and distribution of work. A study on line balancing in assembly line at automotive. The method used in this research is moodie young method. Smv and lead time for tshirt manufacturing american journal of.

Tshirt manufacturing process with machine layout plan. Here you will find out the machine layout plan for tshirt for 180 pieces per hour. This paper focuses on the line balancing study in one of the automotive component manufacturer company located in selangor, malaysia. Guner and unal 2008 balanced a tshirt manufacturing process using. How to maintain line balancing in garments textile. It is normally associated with short sleeves, a round neck line known as a crew. This line balancing process can be change according to the garment style and design. The existing assembly line layout is straight line. Proper line balancing in a sewing floor can be found with the help of work study and smv calculation. Machine layout plan for long sleeve shirt fashion2apparel. Guner and unal used computer simulation for the manufacturing process of tshirt production 19. A tshirts defining characteristic is the t shape made with the body and sleeves. The successive processes are knitting, dyeing, cutting and sewing.